The HC-DS-120 Digital Book Sewing Machine is a fully automated, integrated solution designed for high-quality, short-run book production. Combining automatic paper feeding, scoring, folding, collecting, and sewing, this machine offers a cost-effective and efficient approach to producing small-batch, variable books. It is ideal for digital printing environments requiring precision and speed in bookbinding processes.
2. Key Features
High-Speed Automatic Paper Feeder: Features a rapid paper loading system with dual-control sensors to monitor pile height and independently adjustable suction cups to handle various paper types.
Automated Side Lay Adjustment: Provides automatic size settings with manual micro-adjustments and angle fine-tuning for precise paper alignment.
Intelligent Barcode Detection: Includes a digital barcode reader to verify correct page sequencing, ensuring error-free book assembly.
Versatile Scoring Mechanism: Adapts to different paper stocks with customizable scoring options for consistent results.
Advanced Pressing System: Utilizes multiple pressing rollers to create tight, high-quality folds for professional-grade output.
Smart Signature Separation Station: CPU-controlled system calculates and separates signatures based on varying page counts and sizes, delivering high efficiency and accuracy.
Intelligent Paper Transport Chain: Automatically adjusts for different paper sizes and quantities, ensuring precise and efficient handling.
Oil-Immersed Cam Gearbox: High-precision, maintenance-free gearbox ensures reliable and smooth operation for optimal machine performance.
Movable Signature Positioning: Automatically sets sizes with dual-side movement for accurate signature alignment.
Automatic Book Stacker: Features an auto-lifting platform for seamless collection of finished books.
User-Friendly Interface: Equipped with a 15-inch touch screen control panel for intuitive operation and precise control.
3. Benefits
Cost-Effective Short-Run Production: Optimized for low-volume, high-quality digital printing, reducing production costs.
High Efficiency: Fully automated processes minimize manual intervention, streamlining production and boosting throughput.
Consistent Precision: Intelligent barcode detection and automated adjustments ensure uniform folding and sewing quality.
Versatile Functionality: Supports a wide range of paper types, sizes, and signature configurations for diverse production needs.
Low Maintenance: The oil-immersed gearbox and robust design reduce maintenance needs, ensuring long-term reliability.
4. Applications
Short-Run Book Production: Perfect for producing small quantities of customized books, such as personalized notebooks or manuals.
Educational and Office Materials: Ideal for creating high-quality, centrally sewn notebooks and exercise books for schools and offices.
Professional Bookbinding: Suited for producing instruction manuals and specialty books with precise folding and sewing.
Digital Printing Solutions: Provides an efficient, cost-effective option for digital print shops specializing in on-demand, short-run bookbinding.
